Toyota Highlander Hybrid (XU40; 2006 – 2007) – fuse and relay box diagram

Toyota Highlander Hybrid (XU40; 2006 – 2007) – fuse and relay  box diagram

Year of production: 2006, 2007

 

The 1st generation Toyota Highlander was produced in 2000, 2001, 2002, 2003, 2004, 2005, 2006 and 2007 with the U20 designation. In some countries it is known as Toyota Kluger V. In this publication we will show the locations of the electronic control units, describe in detail the fuses and relays of the Toyota Highlander 1 Kluger with box diagrams.

Engine compartment

Fuse Box Location

Toyota Highlander Hybrid - fuse box location - engine compartment
Toyota Highlander Hybrid – fuse and relay box location – engine compartment

 

Fuse Box №1 Diagram

Toyota Highlander Hybrid - fuse box diagram - engine compartment (fuse box no.1)
Toyota Highlander Hybrid – fuse  and relay box diagram – engine compartment (fuse box no.1)

 

Fuse Box №2 Diagram

Toyota Highlander Hybrid - fuse box diagram - engine compartment (fuse box no.2)
Toyota Highlander Hybrid – fuse and relay box diagram – engine compartment (fuse box no.2)

 

Fuse Box №3 Diagram

Toyota Highlander Hybrid - fuse box diagram - engine compartment (fuse box no.3)
Toyota Highlander Hybrid – fuse and relay box diagram – engine compartment (fuse box no.3)

 

Instrument panel

Fuse Box Location

Remove the lid to access.

Toyota Highlander Hybrid - fuse box location - passenger compartment
Toyota Highlander Hybrid – fuse and relay box location – passenger compartment

 

Fuse Box Diagram

Toyota Highlander Hybrid - fuse box diagram - passenger compartment
Toyota Highlander Hybrid – fuse and relay box diagram – passenger compartment

 

Fuses (type A)

Fuse Ampere rating [A] Circuit
1 ETCS 10 Hybrid system
2 DC/DC−S 10 Hybrid system
3 ABS NO.2 10 Electronically controlled brake system
4 ABS NO.1 10 Electronically controlled brake system
5 BATT FAN 15 Hybrid system
6 ABS NO.3 15 Electronically controlled brake system
7 OIL PUMP 10 Transmission fluid cooling system
8 ST 7,5 Hybrid system
9 RR HTR 15 Rear heater system
10 DRL 7,5 Daytime running light system
11 H−LP L LWR 15 Left−hand headlight (low beam)
12 H−LP L UPR 15 Left−hand headlight (high beam)
13 H−LP R UPR 15 Right−hand headlight (high beam)
14 PWR OUTLET NO.2 20 Power outlet (115 VAC)
15 TOWING 20 Trailer lights
16 HAZ 15 Turn signal lights, emergency flashers
17 SECURITY 15 Theft deterrent system
18 AM2 NO.1 30 “IGN”, “IG2” and “ST” fuses
19 MPX−B1 7,5 Electric power steering system
20 HORN 10 Horns
21 RADIO NO.1 25 Audio system
22 ECU−B NO.1 7,5 Theft deterrent system, air conditioning system, gauges and meters, electric moonroof, engine immobilizer system, multiplex communication system
23 DOME 10 Personal lights, interior lights, vanity lights, ignition switch light, wireless remote control system, gauges and meters, navigation system
24 DOOR NO.1 25 Power door lock system
25 A/F 25 Air/fuel control system
26 CRT 7,5 Rear seat entertainment system, navigation system screen
27 H−LP R LWR 15 Right−hand headlight (low beam)
28 INV W/P 15 Hybrid system
29 IGCT NO.5 10 Hybrid system
30 WATER PUMP 10 Air conditioning system
31 IGCT NO.4 10 Emission control system, transmission control system, air/ fuel control system
32 IGCT NO.3 10 Hybrid system, fuel pump
33 IGCT NO.2 10 Hybrid system
34 IGN 10 Meters and gauges, SRS airbag system, hybrid system, electronically controlled brake system, engine immobilizer system
35 RAD NO.2 7,5 Audio system, rear seat entertainment system, navigation system, air conditioning system, multiplex communication system
36 CIG 15 Cigarette lighter
37 P RR DOOR 20 Power windows
38 PWR OUTLET1 15 Power outlets (12 VDC)
39 FR FOG 20 Front fog lights
40 ECU−IG 10 Electronically controlled brake system, transmission control system, electric power steering system, theft deterrent system
41 WIPER 25 Windshield wipers
42 D RR DOOR 20 Power windows
43 D FR DOOR 25 Power windows, power door lock system, door courtesy light
44 S/ROOF 20 Electric moonroof
45 HEATER 10 Air conditioning system, rear heater system, rear window defogger, hybrid system
46 IG1 7,5 Hybrid system, power door lock system, multiplex communication system, airbag on−off indicator lights, turn signal lights, back−up lights, outside rear view mirror defoggers, auto anti−glare inside rear view mirror, power outlet (115 VAC), seat heaters, navigation system
47 RR WIP 15 Rear window wiper
48 STOP 20 Stop lights, high mounted stoplight, electronically controlled brake system, transmission control system, hybrid system
49 OBD 7,5 On−board diagnosis system
50 SEAT HTR 15 Seat heaters
51 IG2 15 Multiport fuel injection system/sequential fuel injection system, engine ignition system
52 WASHER 20 Windshield washer, rear window washer
53 FUEL OPN 7,5 Fuel filler door opening system
54 FR DEF 20 Windshield wiper deicer, rear view mirror defoggers
55 P FR DOOR 20 Power windows, door courtesy light
56 TAIL 10 Parking lights, tail lights, side marker lights, license plate lights, front fog lights
57 PANEL 7,5 Instrument panel lights

Fuses (type B)

Fuse Ampere rating [A] Circuit
58 ABS MTR2 30 Electronically controlled brake system
59 ABS MTR1 30 Electronically controlled brake system
60 HEATER 50 Air conditioning system, “WATER PUMP” fuse
61 RR HTR 30 Rear heater system
62 RR DEF 30 Rear window defogger
63 RDI FAN NO.1 40 Electric cooling fan
64 RDI FAN NO.2 40 Electric cooling fan
65 MAIN 40 “H−LP L LWR”, “H−LP L UPR”, “H−LP R LWR”, “H−LP R UPR” and “DRL” fuses
66 IGCT NO.1 50 “INV W/P”, “IGCT NO.2”, “IGCT NO.3”, “IGCT NO.4” and “IGCT NO.5” fuses
67 AM1 40 “ECU−IG”, “WASHER”, “IG1”, “WIPER”, “RR WIP”, “HEATER (10 A)”, “RAD NO.2” and “CIG” fuses
68 POWER 30 Power seat

Fuses (type C)

Fuse Ampere rating [A] Circuit
69 DC/DC 120 Hybrid system

WARNING: Terminal and harness assignments for individual connectors will vary depending on vehicle equipment level, model, and market.

Lincoln Navigator (UN173; 2000 – 2002) – fuse and relay  box diagram

Lincoln Navigator (UN173; 2000 – 2002) – fuse and relay  box diagram

Year of production: 2000, 2001, 2002

 

This article covers the first-generation Lincoln Navigator, manufactured between 1998 and 2002. It includes fuse box diagrams for the 2000, 2001 and 2002 models, provides details on the locations of the fuse panels within the vehicle, and explains the function and layout of each fuse and relay.

Passenger compartment fuse panel

Fuse box location

The fuse panel is located below and to the left of the steering wheel behind the cover.

 

Fuse box diagram

Lincoln Navigator (UN173; 2000 - 2002) - fuse and relay box diagram - passenger compartment
Lincoln Navigator (UN173; 2000 – 2002) – fuse and relay box diagram – passenger compartment

 

Assignment of the fuses and relays in the passenger compartment (2000 – 2002)

No.
A
Circuit Protected
1 25A Audio
2 5A Clock, Overhead Trip Computer, Electronic Automatic Temperature Control (EATC), Powertrain Control Module (PCM), Cluster, Navigation
3 20A Cigar Lighter, OBD-II Scan Tool Connector
4 7.5A Remote Entry Module, Mirrors, Memory Module, Adjustable Pedals, Drivers Seat, Power Fold Mirrors
5 15A Speed Control Module, Reverse Lamp, Daytime Running Lamp Relay, Reverse Sensing System, Autolock, E/C Mirror, Navigation
6 5A Cluster, Overhead Trip Computer, Compass, Steering Sensor, Brake Shift Interlock Solenoid, Air Suspension Module, GEM Module, Heated Mirror, Rear Defroster, Reverse Sensing System, Automatic Park Brake Release
7 5A Aux A/C Blower Relay, Console Blower
8 5A Remote Entry Module, Cell Phone, Clock, GEM Module, Navigation
9 Not Used
10 Not Used
11 30A Front Washer Pump Relay, Wiper Run/Park Relay, Wiper Ili/LO Relay, Windshield Wiper Motor, Rear Washer Pump Relay
12 15A Air Suspension Switch
13 20A Stop Lamp Switch (Lamps), Turn/Hazard Flasher, Speed Control Module
14 15A Rear Wipers, Running Board Lamps, Battery Saver Relay, Interior Lamp Relay, Accessory Delay Relay (Power Windows, Moonroof, Flip Windows, Audio), Homelink
15 5A Stop Lamp Switch, (Speed Control, Brake Shift Interlock, ABS, PCM Module Inputs), GEM Module, Autolock, Air Suspension Module
16 20A Headlamps (Hi Beams), Cluster (Hi Beam Indicator)
17 10A Heated Mirrors/Rear Window Defroster Indicator
18 5A Instrument Illumination (Dimmer Switch Power), Clock (Dimmer), Navigation Screen
19 Not Used
20 5A Audio, Air Suspension Module, Memory Module, GEM Module
21 15A Starter Relay, Fuse 20, Digital Transmission Range Selector
22 10A Air Bag Module, EATC, EATC Blower Relay, Feeds Fuse 7
23 10A Electrochromic Mirror, Aux A/C, Heated Seats, Trailer Tow Battery Charge, Tum/Hazard Flasher, Console Blower Door Actuator, 4×4 Clutch Relay, 4 Wheel Anti-Lock Brake System (4WABS) Module
24 10A 2000-2001: Not Used
2002: EATC Module, EATC Blower/Flasher Relay, Climate Control Selector Switch, Feeds fuse 7
25 Not Used
26 10A Right Side Low Beam Headlamp
27 5A Foglamp Relay and Foglamp Indicator
28 10A Left Side Low Beam Headlamp
29 5A Autolamp Module, Transmission Overdrive Control Switch
30 30A Passive Anti Theft Transceiver, Cluster, Ignition Coils, Powertrain Control Module Relay
31 10A Rear Integrated Control Panel (Audio), CD Player, Cell Phone
Relay 1 Interior Lamp Relay
Relay 2 Battery Saver Relay
Relay 3 Rear Window Defroster Relay
Relay 4 One Touch Down Window Relay
Relay 5 ACC Delay Relay

Engine Compartment Fuse Box

Fuse box location

The power distribution box is located in the engine compartment (on the driver’s side).

 

Fuse box diagram

Lincoln Navigator (UN173; 2000 - 2002) - fuse and relay box diagram - engine compartment
Lincoln Navigator (UN173; 2000 – 2002) – fuse and relay box diagram – engine compartment

 

Assignment of the fuses and relays in the engine compartment (2000 – 2002)

Amp Rating Description
1 20A Power Point
2 30A Powertrain Control Module
3 30A Headlamps/Autolamps
4 20A Console Powerpoint
5 20A Trailer Tow Backup/Park Lamps
6 15A Parklamps/Autolamps, Feeds Passenger Compartment Fuse 18
7 20A Horn
8 30A Power Door Locks
9 15A Daytime Running Lamps (DRL), Fog Lamps
10 20A Fuel Pump
11 20 A Alternator Field
12 10A Rear Wipers
13 15A A/C Clutch
14 Not Used
15 10A Running Board Lamps
16 Not Used
17 10A Delayed Accessory (Audio, Flip Windows)
18 15A Powertrain Control Module, Fuel Injectors, Fuel Pump, Mass Air Flow Sensor
19 10A Trailer Tow Stop and Right Turn Lamp
20 10A Trailer Tow Stop and Left Turn Lamp
21 Not Used
22 Not Used
23 15A HEGO Sensors, Canister Vent, Transmission, CMS Sensor
24 Not Used
101 30A Trailer Tow Battery Charge
102 50A Four Wheel Antilock Brake Module
103 50A Junction Box Battery Feed
104 30A 4×4 Shift Motor & Clutch
105 40A Climate Control Front Blower
106 Not Used
107 30A Passenger Power Seat, Passenger Seat Lumbar
108 30A Trailer Tow Electric Brake
109 50A Air Suspension Compressor
110 30A Heated Seats/CCS
111 40A Ignition Switch Battery Feed (Run and Start Circuits)
112 30A Memory (Drivers Seat, Adjustable Pedals, Mirrors), Drivers Seat Lumbar
113 40A Ignition Switch Battery Feed (Run and Accessory Circuits)
114 30A Climate Control Auxilary Blower
115 Not Used
116 40A Rear Window Defroster, Heated Mirrors
117 Not Used
118 Not Used
201 Trailer Tow Park Lamp Relay
202 Front Wiper Run/Park Relay
203 Trailer Tow Backup Lamp Relay
204 A/C Clutch Relay
205 Rear Wiper Down
206 Fog Lamp Relay
207 Front Washer Pump Relay
208 Rear Washer Pump Relay
209 Rear Wiper Up Relay
301 Fuel Pump Relay
302 Trailer Tow Battery Charge Relay
303 Front Wiper Hi/Lo Relay
304 Powertrain Control Module Relay
401 Not Used
501 Powertrain Control Module Diode
502 A/C Clutch Diode
503 Automatic Park Brake Release Diode
601 30A Delayed Accessory (Power Windows, Flip Windows, Radio, Moonroof)
602 Not Used
502 A/C Clutch Diode
503 Not Used
601 30A Delayed Accessory (Power Windows, Flip Windows, Radio)
602 Not Used

 

WARNING: Terminal and harness assignments for individual connectors will vary depending on vehicle equipment level, model, and market.

Lincoln Aviator (UN152; 2002 – 2003) – fuse and relay box diagram

Lincoln Aviator (UN152; 2002 – 2003) – fuse and relay box diagram

Year of production: 2002, 2003

This article focuses on the first-generation Lincoln Aviator (UN152), manufactured between 2002 and 2005. It includes fuse box diagrams for the 2002 and 2003 models, provides information on the location of the fuse panels within the vehicle, and explains the function and layout of each fuse and relay.

 

Passenger compartment fuse panel

Fuse box location

The fuse panel is located under the instrument panel to the left of the steering column. The relays are located on the reverse side of the passenger compartment fuse panel. To access the relays, you must remove the fuse panel.

 

Fuse box diagram

Lincoln Aviator (UN152; 2002 - 2003) - fuse box diagram - passenger compartment box
Lincoln Aviator (UN152; 2002 – 2003) – fuse box diagram – passenger compartment box

 

Assignment of the fuses in the Instrument panel (2002 – 2003)

Amp Rating Description
1 30A Moonroof, Driver seat switch
2 10A VAPS module, Memory seat module, Body security module, TPMS
3 20A Radio, Navigation
4 5A Front wiper module
5 15A Flasher relay (turn/hazards)
6 5A Power antenna, Radio, Moonroof motor, Driver window motor, Navigation
7 15A Heated mirrors, DEATC module
8 5A Daytime Running Lamps (DRL) module
9 10A Back-up lamps (DTRS)
10 10A Heated backlight relay coil, Climate seat modules, Auxiliary A/C temperature blend/mode actuator, A/C clutch relay contact
11 20A Not used (spare)
12 15A Restraints module
13 10A Brake shift interlock
14 5A Cornering lamps
15 5A Instrument cluster, Rear wiper module, TPMS
16 15A Cigar lighter, OBD II, Liftgate release relay coil and contacts
17 15A Delayed accessory relay coil, Battery saver relay coil and contacts
18 5A Not used (spare)
19 15A Washer pump
20 5A Shifter, Clock, Power mirror switch, DVD
21 10A Brake pressure switch (ABS), IVD switch, Flasher relay
22 10A ABS module
23 5A Sunload/Autolamp sensor (SecuriLock transceiver LED)
24 20A Subwoofer, Navigation
25 5A Puddle lamp relay coil, Trailer tow batten charge relay coil
26 5A SecuriLock transceiver
27 5A Rear park assist, VAPS module
28 5A Radio, Navigation
29 10A DTRS, Feed to Fuse 28
30 5A Instrument cluster, Compass module, Auxiliary A/C relay coil

 

Relay in passeneger compartment (located on the reverse side of the fuse box)

Relay box diagram

Lincoln Aviator (UN152; 2002 - 2003) - fuse box diagram - passenger compartment box (relay)
Lincoln Aviator (UN152; 2002 – 2003) – fuse box diagram – passenger compartment box (relay)

 

Assignment of the relays in the Instrument panel (2002 – 2003)

Relay № Description
1 Flasher relay
2 Heated backlight relay
3 Delayed accessory relay
4 Open
5 Batteiy saver relay
6 Open
7 Open

 

Engine compartment (power distribution box)

Fuse box diagram

Lincoln Aviator (UN152; 2002 - 2003) - fuse box diagram - engine compartment box
Lincoln Aviator (UN152; 2002 – 2003) – fuse box diagram – engine compartment box

 

Assignment of the fuses in the engine compartment (2002 – 2003)

Amp Rating Description
1 60A PJB
2 30A Door locks (BSM)
3 Not used
4 40A Heated backlight/mirrors
5 40A Anti-lock Brake System (ABS) module (pump)
6 60A Delayed accessory
7 20A DRL module
8 20A Electric cooling fan
9 20A Headlamp switch
10 30A ABS module (valves)
11 40A PTEC relay contacts
12 50A Ignition/Starter relay
13 40A Trailer tow relays
14 15 A Brake lamp feed
15 10A Keep alive power (PTEC/cluster/DEATC)
16 20A Power point #3
17 20A Rear wiper module
18 20A 4×4 module
19 30A Driver window motor
20 30A Electric trailer brakes
21 30A Memory seat module
22 20A Main exterior lamps (low beam headlamps, high beam headlamps, fog lamps)
23 30A Ignition switch
24 20A Horn relay
25 20A Power point #1
26 20A Fuel pump relay contacts
27 20A Trailer tow lamps
28 20A Power point #2
29 60A PJB
30 30A Front wiper module
31 30A Climate-controlled seats modules
32 30A Passenger seat switch
33 30A Auxiliary blower motor
34 20A Right HID relay
35 20A Left HID relay
36 40A Blower motor
37 15 A A/C clutch relay, TXV, Transmission, Speed control
38 15 A HEGO, VMV, Canister vent, IMCC-LSRC, Heated PCV, EGR module
39 15 A Injectors
40 15 A PTEC, Mass Air Flow (MAF) sensor, Fuel pump relay
41 25A Coil on plug, PTEC relay
42 10A Right low beam (halogen)
43 10A Left low beam (halogen)
44 15 A Fog lamp relay
45 2A Brake Pressure Switch
46 20A High beam
47 Horn relay
48 Fuel pump relay
49 High beam relay
50 Fog lamp relay
51 Not used
52 A/C clutch relay
53 Trailer tow right turn relay
54 Trailer tow left turn relay
55 Blower motor relay
56 Starter motor relay
57 PTEC relay
58 Ignition relay
59 Driver brake applied relay
60 PCM diode
61 A/C clutch diode
62 30A Power windows (Circuit breaker)

Auxiliary relay box

Relay box diagram

Lincoln Aviator (UN152; 2002 - 2003) - fuse box diagram - engine compartment box - auxiliary relay box
Lincoln Aviator (UN152; 2002 – 2003) – fuse box diagram – engine compartment box – auxiliary relay box

 

Assignment of the fuses in the auxiliary relay box (2002 – 2003)

Relay № Description
64 Right HID relay
65 Left HID relay
66 EDF relay

 

Rear relay box

Relay box location

The relay box is located on the rear passenger side quarter trim panel.

 

Relay box diagram

Lincoln Aviator (UN152; 2002 - 2003) - fuse box diagram - rear compartment box
Lincoln Aviator (UN152; 2002 – 2003) – fuse box diagram – rear compartment box

 

Assignment of the fuses in the rear relay box (2002 – 2003)

Relay № Description
1 Liftgate release solenoid
2 Open
3 Open
4 Trailer tow back-up lamps
5 Open
6 Open
7 Trailer tow battery charge
8 Trailer tow park lamps
9 Open
10 2003: Puddle lamps
2004-2005: Open
Diode 11 Open
Diode 12 Open

 

WARNING: Terminal and harness assignments for individual connectors will vary depending on vehicle equipment level, model, and market.